Activities in this sector, includes  flat and round steel production plants.

 

FLAT STEEL ( SHEET ) PRODUCTION PLANTS

Our operations are focused at hot rolling mills, cold rolling mills, galvanizing lines, paint lines and steel machining centers.

 

Production of various parts working on the production line such as rolls, cylinders, shafts, bearings and shells are our main fields of work. ELKAP produces rolls in advanced machining and welding facilities. In this production process, generally hard chrome plating and thermal spray coating are applied. Grinding machine shop includes roll grinding machines with various capacities. With current capacity, coating of a convex roll with 2400 mm diameter and 10.000 mm length is possible.

 

Recoating of rolls are also an important working field. Electrolytic hard chrome plating , HVOF spray tungsten carbide and chrome carbide coating , plasma spray ceramic coating, various thermal spray coatings and metal platings are important operations on this topic.

 

This process is completed with the order as follows;

 

  • Removal of present coating
  • Roll surface adjustment with  grinding prior to coating .
  • Surface roughening with sand blasting in necessary cases.
  • Coating application to desired thickness
  • Cylindrical grinding to desired dimensions in necessary cases
  • Surface super finish polishing if needed.
  • Roll measurements and control report preparations

STEEL INDUSTRY

HOT ROLLING MILLS

 

  • Table Roll manufacturing. (Nickel based thermal powder coating and grinding)
  •  Looper Roll manufacturing. (Nickel based thermal powder coating and grinding)

Table Rolls

Looper Rolls

COLD ROLLING MILLS

  • Bride Roll manufacturing, hard chrome plating / tungsten carbide coating (HVOF spray),  grinding.
  • (Deflector Roll) manufacturing, hard chrome plating / tungsten carbide coating (HVOF spray), grinding.
  • Pass Line manufacturing, hard chrome plating / tungsten carbide coating (HVOF spray), grinding.
  • Tension Roller manufacturing, hard chrome plating / tungsten carbide coating (HVOF spray), grinding.
  • Anti Crimp Roll manufacturing, electrolytic hard chrome plating and grinding.
  • Pinch Roll manufacturing, tungsten carbide coating (HVOF spray),  grinding.
  • Mandrel Segment grinding, tungsten carbide coating (HVOF spray).
  • Tension Leveller  manufacturing, grinding, hard chrome plating.
  • Conductor Roll recoating,  machining, electrolytic hard chrome coating over copper coating.

Mandrel Shell ( Tungsten Carbide Coating)

Tungsten Carbide Coated Bridle Roll

Deflector Roll (HVOF Tungsten Carbide Coating)

Bridle Roll (Hard Chrome Plating)

Conductor Roll (Hard Chrome / Tungsten Carbide)

GALVANISING LINES

  • Work Roll working surface hard chrome plating.
  • Production line Tension Bridle Roll, Drive Roll, Idle Roll, Deflector Roll manufacturing, grinding, hard chrome plating and tungsten carbide coating (HVOF spray).
  • Top Roll grinding and tungsten carbide coating (HVOF spray).
  • Stabilizing Roll manufacturing, grinding and tungsten carbide coating (HVOF spray).
  • Sink Roll turning, grinding and tungsten carbide coating (HVOF spray).
  • Galvenize stripping blades electrolytic hard chrome plating and grinding.

Work Roll

Top Roll

ROUND AND BILLED STEEL PRODUCTION PLANTS

Run-in Table Roller, Carrier Table Roller, Cooling Bad Run-Out Table Roller Manufacturings, Nickel Based Thermal Powder Coating with spray-fuse method and grinding.

Carrier Roller

© 2019 ELKAP All Right Reserved

Contact Us:

ADRESS:

Hanlıköy Mahallesi 15. Sokak No: 21 54580

Arifiye, SAKARYA

PHONE:

+90.264.2751387

+90.264.2763355

+90.264.2769773

FAX:

+90.264.2755678

EMAIL:

elkap@elkap.com.tr

elkap@elkap.com